Monday, July 11, 2011

How to remove Blend Door Actuator on 2005 Ford Explorer ?

Removal & Installation

  1. Position the vehicle on a hoist with the gear selector in NEUTRAL.
  2. Remove the left-side quarter trim panel.
  3. Remove the parts in the order indicated in the following illustration and table.

    Click image to see an enlarged view

    Fig. Blend door actuator - auxiliary

    (1) Auxiliary line floor pan bracket nut (2 req'd)
    (2) Auxiliary housing bolt
    (3) Auxiliary housing bolt
    (4) Auxiliary housing nut
    (5) Auxiliary harness electrical connector
    (6) Blend door actuator electrical connector
    (7) Screw (3 req'd)
    (8) Blend door actuator

To install:

  1. Installation is the reverse of the removal procedure.
  2. Observe the following tightening specifications:

    Auxiliary line floor pan bracket nut (2 req'd), 71 inch lbs. (8 Nm)
    Auxiliary housing bolts, 62 inch lbs (7 Nm)
    Auxiliary housing nut, 62 inch lbs (7 Nm)


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