Sunday, April 15, 2012

Complete Engine Removal on Chrysler Crossfire?

The Chrysler Engine removal.

Detailed procedure to remove/ install Engine on Crossfire model.

The Details are as follows:---

  1. Drain the cooling system.
  2. Recover the A/C refrigerant, if equipped.
  3. Drain the engine oil.
  4. Relieve the fuel system pressure.
  5. Remove or disconnect the following:

    Negative battery cable
    Air cleaner housing assembly
    Radiator hoses
    Radiator and fan assembly
    Accessory drive belt
    Vacuum hoses from brake booster, intake manifold and purge valve
    Power steering fluid from pump
    Ground lead at power steering pump
    Power steering pressure and return lines at pump
    Oxygen (O 2 ) sensors
    Mass Air Flow (MAF) sensor
    Heater hose
    Fuel supply line
    Engine wiring harness and all electrical connectors
    Lower radiator hose and coolant bypass hose from water pump
    Upper radiator hose from thermostat housing
  6. Raise and support vehicle on jack stands.
  7. Remove or disconnect the following:

    Engine undercover
    Front exhaust pipes
    Ground cable at transmission
  8. Place a transmission jack under the transmission.
  9. Remove or disconnect the following:

    Transmission assembly
    A/C compressor and place aside with lines attached
    Front engine mount bolts
  10. Lower the vehicle.
  11. Attach a suitable engine lifting device to the engine lifting eyes.
  12. Remove engine assembly from the vehicle. 

    Fig. Rear crossmember/transmission mount

    Fig. Oxygen sensor harness locations (1), MAF sensor harness connector (2), heater hose (3) and fuel supply line (4)
To install:
  1. Lower the engine into the vehicle.
  2. Install or connect the following:

    Front engine mount. Tighten the bolt to 41 ft. lbs. (55 Nm).
    A/C compressor. Tighten the bolts to 17 ft. lbs. (23 Nm).
    Transmission ground cable. Tighten to 30 ft. lbs. (40 Nm).
    Front exhaust pipes
    Engine undercover
    Lower radiator hose and coolant bypass hose
    Heater hoses to the rear of the intake manifold
    Upper radiator hose
    Engine wiring harness
    Fuel supply line. Tighten fitting to 28 ft. lbs. (38 Nm).
    2 sensors, MAF sensor and heater hose
    Power steering lines. Tighten fittings to 33 ft. lbs. (45 Nm).
    Power steering pump ground. Tighten bolt to 18 ft. lbs. (25 Nm).
    Vacuum hoses
    Accessory drive belt
    Radiator and fan
    Air cleaner housing
    Negative battery cable
  3. Fill the power steering pump to the correct level.
  4. Fill the crankcase to the correct level.
  5. Fill the cooling system.
  6. Start the engine and check for leaks.

These details will help.


Car repair guide?

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