The Procedure mentioned Covers Dodge Ram 1500, 2500, 3500, 2WD & 4WD. Its For 2001 – 2005 Year Models.
Camshaft, Bearings & Lifters replacing procedure with details and diagrams.
Car repair guide?
http://technoanswers.blogspot.in/2012/03/car-repair-guide.html
Camshaft, Bearings & Lifters replacing procedure with details and diagrams.
- Recover the A/C refrigerant, if equipped.
- Drain the cooling system.
- Remove or disconnect the following:
NOTEKeep all valvetrain components in order for assembly.
Negative battery cablesAccessory drive belt and tensionerCooling fan and shroudRadiatorA/C condenser, if equippedIntercoolerAuxiliary transmission coolerUpper radiator supportExhaust Gas Recirculation (EGR) tubeEngine appearance coverValve cover
Rocker armsPushrodsCrankshaft pulleyFront coverLift pump - Insert dowel tools into the tappets. Raise the dowels and secure them with rubber bands.
Use dowel tools and rubber bands to hold the lifters up in the bore while removing the camshaft-5.9L diesel engine - Unbolt the thrust plate and remove the camshaft.
- Install Cummins Tappet Changing Tool 3822513 into the camshaft bore.
- Remove the dowel tools and remove the tappets. If the tappets are to be reused, note their locations for assembly.
To install:
Tappet installation tools-5.9L diesel engine
- Insert the tappet installation tool into the pushrod bore. Use the tappet trough to pull the installation tool to the front of the engine block.
- Attach a tappet to the installation tool and pull the tappet through the camshaft bore and into position in the tappet bore.
- Rotate the trough so that the round side holds the tappet up in the tappet bore.
- Remove the tappet installation tool and install a dowel tool to hold the tappet in place.
- Repeat for each tappet to be installed.
- Install or connect the following:
Camshaft and thrust plate. Align the timing marks and tighten the bolts to 18 ft. lbs. (24 Nm).
Timing gear alignment marks-5.9L diesel engineLift pumpFront coverCrankshaft pulley. Tighten the bolt to 92 ft. lbs. (125 Nm).PushrodsRocker armsValve coverEngine appearance coverEGR tubeUpper radiator supportAuxiliary transmission coolerIntercoolerA/C condenser, if equippedRadiatorCooling fan and shroudAccessory drive belt tensionerAccessory drive beltNegative battery cables - Fill the cooling system.
- Start the engine and check for leaks.
These details will help.
Thanks.
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