The Procedure for 3.7L Engine cylinder head replacing on Dodge Ram Truck.
The Procedure mentioned Covers Dodge Ram 1500, 2500, 3500, 2WD & 4WD. Its For 2001 – 2005 Year Models.
The Procedure with diagrams is as follows:----
3.7L Engine
Left Side
Right Side
Car repair guide?
http://technoanswers.blogspot.in/2012/03/car-repair-guide.html
The Procedure mentioned Covers Dodge Ram 1500, 2500, 3500, 2WD & 4WD. Its For 2001 – 2005 Year Models.
The Procedure with diagrams is as follows:----
3.7L Engine
Left Side
- Drain the cooling system.
- Properly relieve the fuel system pressure.
- Remove or disconnect the following:
Negative battery cableExhaust Y-pipeIntake manifoldBrake booster and master cylinderCylinder head coverEngine cooling fan and shroudAccessory drive beltPower steering pump - Rotate the crankshaft so that the crankshaft timing mark aligns with the Top Dead Center (TDC) mark on the front cover, and the V6 marks on the camshaft sprockets are at 12 o-clock as shown.
Crankshaft damperFront cover
- Lock the secondary timing chain to the idler sprocket with Timing Chain Locking tool 8429.
- Matchmark the secondary timing chain one link on each side of the V6 mark to the camshaft sprocket.
NOTEThe cylinder head is retained by twelve bolts. Four of the bolts are smaller and are at the front of the head.
Left secondary timing chain tensionerCylinder head access plugSecondary timing chain guideCamshaft sprocketCylinder head
To install:
- Check the cylinder head bolts for signs of stretching and replace as necessary.
- Lubricate the threads of the 11mm bolts with clean engine oil.
- Coat the threads of the 8mm bolts with Mopar® Lock and Seal Adhesive.
- Install the cylinder heads. Use new gaskets and tighten the bolts, in sequence, as follows:
- Install or connect the following:
Camshaft sprocket. Align the secondary chain matchmarks and tighten the bolt to 90 ft. lbs. (122 Nm).Secondary timing chain guideCylinder head access plugSecondary timing chain tensioner. Refer to the timing chain procedure in this section. - Remove the Timing Chain Locking tool.
- Install or connect the following:
Front coverCrankshaft damper. Torque the bolt to 130 ft. lbs. (175 Nm).Power steering pumpAccessory drive beltEngine cooling fan and shroudCoverIntake manifoldExhaust Y-pipeNegative battery cable - Fill and bleed the cooling system.
- Start the engine, check for leaks and repair if necessary.
- Drain the cooling system.
- Properly relieve the fuel system pressure.
- Remove or disconnect the following:
Negative battery cableExhaust Y-pipeIntake manifoldValve coverEngine cooling fan and shroudAccessory drive beltOil fill housingPower steering pump - Rotate the crankshaft so that the crankshaft timing mark aligns with the Top Dead Center (TDC) mark on the front cover, and the V6 marks on the camshaft sprockets are at 12 o-clock as shown.
- Remove or disconnect the following:
Crankshaft damperFront cover - Lock the secondary timing chains to the idler sprocket with Timing Chain Locking tool 8429.
- Matchmark the secondary timing chains to the camshaft sprockets.
- Remove or disconnect the following:
NOTEEach cylinder head is retained by 8 11mm bolts and four 8mm bolts.
Secondary timing chain tensionersCylinder head access plugsSecondary timing chain guidesCamshaft sprocketsCylinder heads
To install:
- Check the cylinder head bolts for signs of stretching and replace as necessary.
- Lubricate the threads of the 11mm bolts with clean engine oil.
- Coat the threads of the 8mm bolts with Mopar® Lock and Seal Adhesive.
- Install the cylinder heads. Use new gaskets and tighten the bolts, in sequence, as follows:
- Step 1: Bolts 1-8 to 20 ft. lbs. (27 Nm)
- Step 2: Bolts 1-10 verify torque without loosening
- Step 3: Bolts 9-12 to 10 ft. lbs. (14 Nm)
- Step 4: Bolts 1-8 plus 1 / 4 (90 degree) turn
- Step 5: Bolts 9-12 to 19 ft. lbs. (26 Nm)
- Install or connect the following:
Camshaft sprockets. Align the secondary chain matchmarks and tighten the bolts to 90 ft. lbs. (122 Nm).Secondary timing chain guidesCylinder head access plugsSecondary timing chain tensioners. Refer to the timing chain procedure in this section. - Remove the Timing Chain Locking tool.
- Install or connect the following:
Front coverCrankshaft damper. Torque the bolt to 130 ft. lbs. (175 Nm).Rocker armsPower steering pumpOil fill housingAccessory drive beltEngine cooling fan and shroudValve coversIntake manifoldExhaust Y-pipeNegative battery cable - Fill and bleed the cooling system.
- Start the engine, check for leaks and repair if necessary.
These details will help.
Thanks.
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