Friday, October 14, 2011

How to replace 2005 ford explorer engine 5.0L?



5.0L Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Relieve the fuel system pressure.
  3. Drain the cooling system.
  4. Drain the engine oil.
  5. Properly discharge the A/C system.
  6. Remove or disconnect the following:

    Drive belt
    Fan shroud
    Air cleaner outlet tube
    A/C condenser core
    Upper radiator hose
    Power steering reservoir and move it aside
    Power steering pump
    Spark plug wire bracket from the A/C compressor
    A/C compressor and bracket
    Wide-open A/C cut-off switch electrical connector
    Vapor Management Valve (VMV) hose
    Lower steering column shaft and move it aside
    Left and right hand side vacuum connections
    Accelerator and speed control cables
    Accelerator cable bracket
    Powertrain Control Module (PCM) connector
    PCM ground connector
    Engine bulkhead connector
    Heater hoses
    Transmission fill tube
    Power steering cooler and move it aside
    Ground cable from the engine front cover
    Ground strap from the lower intake manifold
    Transmission cooler lines from the retainer on the right engine mount
    Transmission inspection cover
    Torque converter nuts
    Left and right side Heated Oxygen (HO 2 S) sensor electrical connectors
    Transmission bulkhead connector
    Brake booster vacuum supply line at the left upper intake manifold
    Low oil level sensor electrical connector
    Oil bypass filter
    Lower radiator hose
    Exhaust manifolds
    Left and right side motor mounts and install the lifting brackets to the exhaust manifold stud bolts on No. 1-No. 8 cylinders
    Engine from the vehicle
    Flywheel, if equipped
To install:
  1. Install or connect the following:

    Flywheel. Torque the new bolts to 85 ft. lbs. (115 Nm).
    Engine. Torque the motor mount bolts to 109 ft. lbs. (148 Nm).
    Exhaust manifolds
    Lower radiator hose
    Oil bypass filter
    Brake booster vacuum supply line to the left side upper intake connection
    Transmission bulkhead connector
    Left and right HO 2 S sensor connectors
    Torque converter bolts. Torque the bolts to 38 ft. lbs. (51 Nm).
    Transmission inspection cover
    Transmission cooler lines to the retainer by the right side motor mount
    Battery-to-starter relay cable
    Ground strap to the engine front cover
    Ground strap to the rear of the lower intake manifold
    Ground cable to the engine front cover
    Power steering cooler
    transmission fill tube
    Heater hoses
    Engine bulkhead connector. Torque the bolt to 89 inch lbs. (10 Nm).
    PCM and body ground connectors. Torque the bolt to 89 inch lbs. (10 Nm).
    Accelerator and speed control cables to the clip
    Accelerator cable bracket. Torque the upper bolts to 15 ft. lbs. (20 Nm) and lower the bolt to 80 inch lbs. (9 Nm).
    Accelerator and sped control cables to the throttle linkage
    Accelerator control shield. Torque the bolt to 106 inch lbs. (12 Nm).
    Left and right side vacuum connections
    Lower power steering column shaft. Torque the bolt to 40 ft. lbs. (55 Nm).
    VMV hose
    Fuel lines
    Wide-open A/C cutoff switch electrical connector
    Alternator and electrical connectors
    A/C compressor
    Spark plug wire bracket. Torque the nut to 89 inch lbs. (10 Nm).
    Power steering pump. Torque the bolts to 21 ft. lbs. (29 Nm).
    Power steering reservoir. Torque the bolts to 106 inch lbs. (12 Nm).
    Upper radiator hose
    Fan blade
    Drive belt
    A/C condenser core
    Air cleaner outlet tube
    Battery and cables
  2. Recharge the A/C system.
  3. Fill the cooling system.
  4. Fill the engine with clean oil.
  5. Run the engine and check for leaks and proper operation.
  6. Check and adjust the front end alignment.


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