How to replace 2005 ford explorer engine 5.0L?

Engine

REMOVAL & INSTALLATION

5.0L Engine

1. Before servicing the vehicle, refer to the Precautions section.
2. Relieve the fuel system pressure.
3. Drain the cooling system.
4. Drain the engine oil.
5. Properly discharge the A/C system.
6. Remove or disconnect the following:
   
   
   Battery

   Drive belt

   Fan shroud

   Air cleaner outlet tube

   A/C condenser core

   Upper radiator hose

   Power steering reservoir and move it aside

   Power steering pump

   Spark plug wire bracket from the A/C compressor

   A/C compressor and bracket

   Alternator

   Wide-open A/C cut-off switch electrical connector

   Vapor Management Valve (VMV) hose

   Lower steering column shaft and move it aside

   Left and right hand side vacuum connections

   Accelerator and speed control cables

   Accelerator cable bracket

   Powertrain Control Module (PCM) connector

   PCM ground connector

   Engine bulkhead connector

   Heater hoses

   Transmission fill tube

   Power steering cooler and move it aside

   Ground cable from the engine front cover

   Ground strap from the lower intake manifold

   Transmission cooler lines from the retainer on the right engine mount

   Starter

   Transmission inspection cover

   Torque converter nuts

   Transmission

   Left and right side Heated Oxygen (HO ₂ S) sensor electrical connectors

   Transmission bulkhead connector

   Brake booster vacuum supply line at the left upper intake manifold

   Low oil level sensor electrical connector

   Oil bypass filter

   Lower radiator hose

   Exhaust manifolds

   Left and right side motor mounts and install the lifting brackets to the exhaust manifold stud bolts on No. 1-No. 8 cylinders

   Engine from the vehicle

   Flywheel, if equipped

To install:

1. Install or connect the following:
   
   
   Flywheel. Torque the new bolts to 85 ft. lbs. (115 Nm).

   Engine. Torque the motor mount bolts to 109 ft. lbs. (148 Nm).

   Exhaust manifolds

   Lower radiator hose

   Oil bypass filter

   Brake booster vacuum supply line to the left side upper intake connection

   Transmission bulkhead connector

   Left and right HO ₂ S sensor connectors

   Transmission

   Torque converter bolts. Torque the bolts to 38 ft. lbs. (51 Nm).

   Transmission inspection cover

   Starter

   Transmission cooler lines to the retainer by the right side motor mount

   Battery-to-starter relay cable

   Ground strap to the engine front cover

   Ground strap to the rear of the lower intake manifold

   Ground cable to the engine front cover

   Power steering cooler

   transmission fill tube

   Heater hoses

   Engine bulkhead connector. Torque the bolt to 89 inch lbs. (10 Nm).

   PCM and body ground connectors. Torque the bolt to 89 inch lbs. (10 Nm).

   Accelerator and speed control cables to the clip

   Accelerator cable bracket. Torque the upper bolts to 15 ft. lbs. (20 Nm) and lower the bolt to 80 inch lbs. (9 Nm).

   Accelerator and sped control cables to the throttle linkage

   Accelerator control shield. Torque the bolt to 106 inch lbs. (12 Nm).

   Left and right side vacuum connections

   Lower power steering column shaft. Torque the bolt to 40 ft. lbs. (55 Nm).

   VMV hose

   Fuel lines

   Wide-open A/C cutoff switch electrical connector

   Alternator and electrical connectors

   A/C compressor

   Spark plug wire bracket. Torque the nut to 89 inch lbs. (10 Nm).

   Power steering pump. Torque the bolts to 21 ft. lbs. (29 Nm).

   Power steering reservoir. Torque the bolts to 106 inch lbs. (12 Nm).

   Upper radiator hose

   Fan blade

   Drive belt

   A/C condenser core

   Air cleaner outlet tube

   Battery and cables
2. Recharge the A/C system.
3. Fill the cooling system.
4. Fill the engine with clean oil.
5. Run the engine and check for leaks and proper operation.
6. Check and adjust the front end alignment.