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Friday, October 14, 2011

How to replace 5.0 engine Exhaust Manifold on 2005 ford explorer?

5.0L Engine
Left Side

  1. Before servicing the vehicle, refer to the Precautions section.
  2. Discharge and recover the A/C system.
  3. Remove or disconnect the following:

    Negative battery cable
    Spark plug wires and retaining brackets
    A/C manifold and tube
    Condenser to evaporator tube from the A/C condenser core
    Oil level indicator tube
    Left wheel
    Wheel well apron pin retainers
    Exhaust manifold and discard the gasket
To install:
  1. Clean the gasket mating surfaces.
  2. Install or connect the following:

    New gasket and the exhaust manifold. Torque the bolts to 30 ft. lbs. (40 Nm).
    Wheel well pin retainers
    Left wheel
    Oil level indicator tube. Torque the bolt to 18 ft. lbs. (25 Nm).
    Condenser to evaporator tube
    A/C manifold and tube
    Spark plug wires and brackets
    Negative battery cable
  3. Recharge the A/C system.
  4. Start the vehicle and check for leaks, repair if necessary.
Right Side
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:

    Negative battery cable
    Air cleaner outlet tube
    Drive belt tensioner
    Alternator electrical connectors
    Alternator and bracket
    Exhaust flange
    Right front wheel
    Wheel well apron pin retainers
    Exhaust Gas Recirculation (EGR) valve from the manifold tube
    Spark plug wires and retaining brackets
    Exhaust manifold heat shield
    Exhaust manifold and discard the gasket
To install:
  1. Clean the gasket mating surfaces.
  2. Install or connect the following:

    New gasket and the exhaust manifold. Torque the bolts to 30 ft. lbs. (40 Nm).
    Exhaust manifold heat shield. Torque the bolts to 61 inch lbs. (7 Nm).
    Spark plug wires and retaining brackets
    EGR valve to the manifold tube
    Wheel well apron pin retainers
    Right front wheel
    Exhaust flange. Torque the nuts to 26 ft. lbs. (34 Nm).
  3. Install the alternator and bracket. Torque the bolts in sequence as follows:
    1. Bolts N0. 1-2 to 26 ft. lbs. (34 Nm).
    2. Bolt N0. 3 to 48 ft. lbs. (65 Nm).
    3. Torque the remaining bolt to 26 ft. lbs. (34 Nm).
  4. Install or connect the following:

    Drive belt tensioner
    Air cleaner outlet tube
    Negative battery cable
  5. Start the vehicle and check for leaks, repair if necessary.


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1 comment:

  1. Excellent and informative blog. Thanks for posting this. It’s informative and enlightening. Keep up the good work. Excellent and informative blog. Thanks for posting this. It’s informative and enlightening. Keep up the good work.

    ReplyDelete