Monday, April 23, 2012

2.5L Engine Exhaust Manifold Replacing?

How to replace Exhaust Manifold.
The complete Procedure.
Please Note that this Procedure Covers all U.S. and Canadian models of the Chrysler/Dodge Avenger, Chrysler Sebring Coupe and Dodge Stratus/ Stratus Coupe models for Year 1999 to 2005.

The for 2.5L Engine exhaust Manifold removal:---

  1. Disconnect the negative battery cable from the left shock tower.
    The ground cable is equipped with an insulator grommet which should be placed on the stud to prevent the negative battery cable from accidentally grounding.
  2. Remove or disconnect the following:

    Exhaust pipe from the rear (cowl side) exhaust manifold, at the flex joint
    Crossover pipe assembly
    Heated Oxygen Sensor (HO 2 S) from the rear manifold
    Power steering bracket
    Rear exhaust manifold heat shield
    Rear exhaust manifold and discard the gasket
    Front HO 2 S sensor
    Front manifold heat shield
    Front manifold
To install:
  1. Thoroughly clean all parts. Inspect the exhaust manifolds for damage or cracks and check for distortion of the cylinder head sealing surface and exhaust crossover sealing surface with a straightedge and thickness gauge.
  2. Install or connect the following:

    New front gasket
    Front manifold and torque the nuts to 22 ft. lbs. (30 Nm)
    Front exhaust manifold heat shield and torque the screws to: 10 ft. lbs. (13 Nm)
    Front HO 2 S sensor
    New rear gasket
    Rear exhaust manifold and torque the nuts to 22 ft. lbs. (30 Nm)
    Power steering bracket
    Crossover pipe and torque the nuts to 22 ft. lbs. (30 Nm)
    Rear HO 2 S sensor
    Exhaust pipe to the rear manifold and torque the bolts to 21 ft. lbs. (28 Nm)
    Negative battery cable
  3. Lower the vehicle.
  4. Start the engine and allow the engine to idle while inspecting the vehicle for exhaust leaks at the manifold.

These details will help.

Related Help Solutions:---

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2.4L Engine Exhaust manifold removal?


Car repair guide?

1 comment:

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