Replace 2.0L And 2.5L Engines?

How to remove and install Engine.
The procedure shows details and diagrams and gives complete information for replace 2.0L engine and 2.5L Engine.
Please Note that this Procedure Covers all U.S. and Canadian models of the Chrysler/Dodge Avenger, Chrysler Sebring Coupe and Dodge Stratus/ Stratus Coupe models for Year 1999 to 2005.

The Engine removal is as follows:---

1. NOTE

   The transaxle must be removed before removing the engine. They will not come out as a unit.
2. Drain the engine coolant.
3. Drain the engine oil
4. Drain the transmission oil.
5. Properly relieve the fuel system pressure.
6. Remove or disconnect the following:
   
   NOTE

   All wires and connectors should be labeled at the time of engine removal. This will save time during assembly.
   
   
   WARNING

   Do not disconnect the hoses or allow the pump to hang by the hoses.
   
   
   CAUTION

   Do not loosen or remove the A/C hoses or discharge the system.
   
   
   
   Hood

   Negative battery cable

   Engine under cover

   Transaxle assembly

   Radiator by disconnecting the hoses at the engine

   Accelerator cable and bracket

   Heater hoses

   Brake booster vacuum hose at the engine

   Vacuum hoses running to the bulkhead

   High pressure fuel line and discard the O-ring

   Fuel return hose from the fuel supply rail

   Electrical connectors from the engine components
   
   
   
   
   Accessory drive belts

   Power steering pump move aside
   
   
   
   
   Power steering pump bracket

   A/C compressor and move aside
   
   
   
   
   Exhaust system joint bolts just below the manifold and discard the gasket and nuts
7. Install the engine hoist equipment and make certain the attaching points on the engine are secure. Draw tension on the hoist just enough to support the engine's weight but no more. Do not disturb the placement of the vehicle on the stands. 
   
   WARNING

   Immediately place it on an engine stand or support it with wooden blocks. Do not allow it to rest on the oil pan or lie on its side. Do not leave the engine hanging from the hoist.
   
   
   
   
   Rear (bulkhead side) roll stopper through-bolt

   Front engine roll stopper through-bolt

   Upper (right-side) engine mount-to-engine nuts/bolts, through-bolt and mount assembly

   Support bracket below the mount

   Engine
   
   
   
   
   Fig. Exploded view of the right-side engine mount-2.0L engine
   
   
   
   
   Fig. Exploded view of the right-side engine mount-2.5L engine

To install:

1. Installation is the reverse of the removal procedure. Please note the following important steps:
   1. Connect the exhaust system to the manifold, using a new gasket. Torque the bolts to 33 ft. lbs. (44 Nm).
2. Torque the engine mount nuts and bolts as follows:
   1. Right-side mount-to-engine nut and bolt: 63 ft. lbs. (86 Nm).
   2. Right-side mount through-bolt: 71-85 ft. lbs. (98-118 Nm).
   3. Rear roll stopper through-bolt: 32 ft. lbs. (44 Nm).
   4. Front roll stopper through-bolt: 41 ft. lbs. (56 Nm).
      
      NOTE

      Allow the mounts to support the engine weight before final tightening of the front roll stopper through-bolt.
   5. Torque the power steering pump bracket bolts to 16 ft. lbs. (22 Nm) for 2.0L engine or to 29 ft. lbs. (39 Nm) for 2.5L engine.
   6. Connect the wiring harness connectors to the engine.
      
      WARNING

      Make certain each terminal is clean and the connector is firmly seated. Do not route wires near hot surfaces or moving parts.
   7. Using a new O-ring lightly lubricated with clean engine oil, connect the high pressure fuel line and torque the bolts to 22 inch lbs. (2.5 Nm).
   8. Check the engine oil drain plug and secure it if necessary, and refill the engine.
   9. Check the transaxle drain plug, tightening it if needed, and refill the transaxle.
   10. Check the radiator and engine drain cocks, closing them if necessary, and refill the cooling system.
   11. Double check all installation items, paying particular attention to loose hoses or hanging wires, loosened nuts, poor routing of hoses and wires.
3. Connect the negative battery cable. Start the engine and check for leaks.
4. Attend to all leaks immediately. Adjust the drive belts to the correct tension. Adjust all cables (transaxle, throttle, shift selector) and check the fluid levels. Check the operation of all gauges and dashboard lights.
5. Road test the vehicle.

ALSO THERE IS MORE HELP DETAILS WITH DIAGRAMS. IT'S RECOMMEND TO VIEW THIS DETAILS TOO.

1. Remove the or disconnect the battery and battery tray as follows: 
   
   NOTE

   The ground cable is equipped with an insulator grommet which should be placed on the stud to prevent the negative battery cable from accidentally grounding.
   
   
   
   
   Negative battery cable from the left shock tower
   
   
   
   
   Shield, by twisting the 4 plastic screws ¹ / ₄ turn

   Battery blanket heater (if equipped)

   Battery cables

   Battery strap-to-battery hold-down bracket and hold-down bracket bolts

   Battery

   Battery tray and battery strap

   Air cleaner and inlet duct assembly

   Powertrain Control Module (PCM), move it aside

   Upper/lower radiator hose, radiator and cooling fan

   Automatic transaxle cooler lines (if equipped), plug the lines

   Clutch cable and transaxle shift linkage (if equipped)

   Throttle body linkage and the engine wiring harness

   Heater hoses

   Front wheels

   Right side inner splash shield

   Accessory drive belts

   Both halfshafts

   Exhaust pipe from the exhaust manifold

   Front/rear engine mount brackets, from the body

   Power steering pump and reservoir; move them aside

   Compressor clutch wire lead

   Refrigerant lines from the compressor

   Compressor mounting bolts

   Compressor, plug all openings to prevent moisture contamination

   Engine ground straps and raise the vehicle and install an engine dolly under the vehicle and support engine

   Transaxle and engine mount through-bolts 
   Transaxle/engine assembly
2. Raise the vehicle slowly allowing the engine/transaxle assembly to remain on the dolly. 
   
   
   

   Fig. Place the engine/transmission assembly on the cradle as shown

To install:

1. Position the engine/transaxle assembly under the vehicle and lower the vehicle onto the engine assembly.
2. Install or connect the following: 
   
   
   Right and left mount bolts

   Transaxle mount 
   
   

   

   Fig. Exploded view of the right side engine mount-all engines

   
   
   

   

   Fig. Exploded view of the left side engine mount-Type 1

   
   
   

   

   Fig. Exploded view of the left side engine mount-Type 2

   
   
   

   

   Fig. Exploded view of the rear engine mounting torque bracket-2.0L engine

   
   
   

   

   Fig. Exploded view of the front engine mounting torque bracket-2.5L engine

   Both halfshafts

   Transaxle and engine braces

   Splash shields

   Exhaust pipe to the exhaust manifold

   Power steering pump and reservoir

   A/C compressor and torque the mounting bolts to 30 ft. lbs. (41 Nm)

   Refrigerant hoses using new seals

   A/C compressor clutch wire

   Accessory drive belts and adjust them

   Front engine mount

   Inner splash shield

   Front wheels. Torque the lug nuts to 95-100 ft. lbs. (129-135 Nm)

   Clutch cable and linkages, if equipped with a manual transaxle

   Shifter and kickdown linkages, if equipped with an automatic transaxle

   Fuel lines and heater hoses

   Ground straps

   Throttle body electrical connectors

   Throttle body linkage

   Radiator, cooling fan/shroud assembly and hoses

   Transaxle cooler lines to the radiator (if equipped)
3. Fill the cooling system.
4. Install the a new oil filter and refill the crankcase, if drained.
5. Install the or connect the battery tray and the battery as follows:
   
   NOTE

   DO NOT reattach the negative battery cable remote connection to the left shock tower at this time.
   
   
   
   Battery strap and battery tray

   Battery blanket heater (if equipped)

   Battery

   Hold-down bracket and battery strap-to-hold-down bracket bolts. Torque the battery hold-down bracket bolt to 10 ft. lbs. (14 Nm)

   Battery cables. Torque the cables to 13 ft. lbs. (17 Nm)
   
   
   
   Shield

   PCM

   Air cleaner

   Air inlet duct
6. Recharge the air conditioning system.
7. Check to be sure all ducts, hoses, fuel lines and wiring connectors have been properly reattached.
8. Start the engine, check for oil pressure, and run until operating temperature is reached.
9. Check for leaks and proper operation.

These details will help.

Thanks.           

FOR MORE HELP GO TO: ---

Car repair guide?

http://technoanswers.blogspot.in/2012/03/car-repair-guide.html