How to Replace Control Panel on Dodge and Chrysler?

The details for Control panel removal.

Please Note that this Procedure Covers all U.S. and Canadian models of the Chrysler/Dodge Avenger, Chrysler Sebring Coupe and Dodge Stratus/ Stratus Coupe models for Year 1999 to 2005.

The procedure to replace HVAC control panel.
A/C control panel.Heater control panel is as follows:---

1. Disconnect battery negative cable from remote negative terminal on shock tower and properly isolate to prevent accidental reconnection.
2. Remove or disconnect the following:
   
   NOTE

   When the control panel assembly is out, it will have to be disconnected from the wire harness and control cables.
   
   
   
   
   Center panel assembly

   Front driver's side under cover

   Front passenger's side under cover

   Radio/tape/CD player

   Floor console

   Instrument panel center reinforcement

   Foot duct (LH)

   Control panel assembly
   
   
   
   
   Light bulb harness

   Defroster switch

   Air mix damper control cable

   Air outlet changeover control cable

To install:

1. Attach control cables to control panel
   1. Set the air outlet changeover control knob on the heater control assembly to the defroster position.
   2. Set the air outlet changeover damper link of the heater/cooler unit to the defroster position as shown in the illustration, and then connect the cable to the link pin.
   3. Push the outer cable in the direction so that there is no looseness, and then secure it with the clip.
2. Install or connect the following:
   
   
   Defroster switch

   Light bulb harness

   Control panel assembly

   Foot duct (LH)

   Instrument panel center reinforcement

   Floor console

   Radio/tape/CD player

   Front passenger's side under cover

   Front driver's side under cover

   Center panel assembly

The control module is located below the radio

1. Place the ignition key in the OFF position before removing control module.
2. Remove the trim bezel. 
   
   
   
   Fig. Removing bezel trim
3. Remove the cluster hood bezel retaining screws in the trim bezel opening. 
   
   
   
   Fig. Control module screws (1) and cluster hood screws (2)
4. Pry up the cluster hood bezel a few inches to expose the cubby bin/cigar lighter bezel screws.
5. Remove the cubby bin/cigar lighter bezel and wiring.
6. Remove the control module retaining screws.
7. Drop the A/C control module into the cigar lighter/cubby bin bezel opening then disconnect the wiring on the rear of the control module.
8. Release the cable clips from the top of the control module. Retain the clips for future use.
9. Disconnect the temperature control and recirculation control cables.
10. Remove the control module.

To install:

Installation is the reverse of removal. Make sure the cables are properly adjusted and the module is seated properly.

The cables must be adjusted for proper function of the control module. To adjust the cables:

1. Attach the cable to the lever arm of the control module.
2. Turn the knob fully counterclockwise.
3. Pull the cable jacket away from the cable end until taut.
4. Clip the cable jacket to the control module. The knob should travel a full 180° if the cable is properly adjusted.

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MORE DETAILS AND HELP PROCEDURE:---

1. Disconnect and isolate the battery negative cable.
2. Remove the center bezel from the instrument panel.
3. Place the center bezel on a workbench and remove the six screws that secure the A/C-heater control to the center bezel.
4. Remove the A/C-heater control from the center bezel.
5. Connect the negative battery cable. 
   
   
   
   Fig. A/C heater control - typical

To install:

1. Position the A/C-heater control into the instrument panel center bezel.
2. Install the six screws that secure the A/C-heater control to the center bezel. Tighten the screws to 18 inch lbs. (2 Nm).
3. Install the instrument panel center bezel.
4. Reconnect the battery negative cable.

These details will help.

Thanks.           

FOR MORE HELP GO TO: ---

Car repair guide?

http://technoanswers.blogspot.in/2012/03/car-repair-guide.html