The Dodge Sprinter VAN/ Truck Model Engine replacing.
The detailed procedure to remove/ install Engine.
The Procedure starts here.
3.0L Engine Removal/ Install as follows:----
Car repair guide?
http://technoanswers.blogspot.in/2012/03/car-repair-guide.html
The detailed procedure to remove/ install Engine.
The Procedure starts here.
3.0L Engine Removal/ Install as follows:----
- Remove the hood.
- Disconnect the negative battery cable.
- Drain the cooling system.
- Remove air intake hose downstream of air filter on air filter housing.
- Disconnect electrical connectors.
- Disconnect the jump-starting point on air filter housing and place to one side.
- Pull out air intake hose upstream of air filter on front module.
- Lift the air filter housing at front from front module and pull out of the rear guides.
- Remove the air filter housing bracket from the bulkhead.
- Disconnect the electrical connector at the intake manifold pressure sensor.
- Remove the intake manifold pressure sensor.
- Remove hot film mass air flow sensor.
- Remove the holder for air filter housing to front plate.
- Remove the trim panel on right cylinder head cover.
- Remove the trim panel on left cylinder head cover.
- Place the gearshift into neutral.
- Disconnect and remove the auxiliary battery.
- Remove the battery tray for the auxiliary battery.
- Raise and safely support the vehicle.
- Disconnect the speed sensors on transmission.
- Disconnect the oxygen sensors.
- Remove the coolant lines from the heater core.
- Remove the upper and lower radiator hoses from the radiator and position aside.
- Remove the vacuum line at the vacuum pump.
- Disconnect the engine ground.
- Disconnect the Engine Control Module (ECM).
- Remove the power steering lines at the power steering pump and cap the lines.
- Remove the clamp and disconnect exhaust system between catalytic converter and diesel particulate filter.
- Remove the driveshaft center support bearing on frame floor assembly.
- Detach power take-off connections.
- Remove the bolts, and remove driveshaft and hang to the side outside the working area.
- Insert a suitable wooden block between the transmission and crossmember.
- Attach engine removal chains to the lift points.
- Remove the bolts from the right engine mount at the front.
- Remove the bolts from the left engine mount at the front.
- Using a suitable engine hoist, lift the engine and transmission assembly from the vehicle.
To install:
- Using a suitable engine hoist, lower the engine and transmission assembly into the vehicle.
- Install the front right and left engine mount bolts.
- Remove the engine removal chains.
- Install the rear engine mount.
- Connect the driveshaft.
- Attach the power take-off connections.
- Install the driveshaft center support bearing on frame floor assembly.
- Connect the exhaust system between the catalytic converter and diesel particulate filter.
- Install the power steering lines at the power steering pump.
- Connect the ECM and engine ground.
- Install the vacuum line at the vacuum pump.
- Connect the upper and lower radiator hoses at the radiator.
- Connect the coolant lines to the heater core.
- Connect the oxygen sensors.
- Connect the speed sensors on transmission.
- Install the battery tray for auxiliary battery and install the auxiliary battery.
- Install the trim panel on left cylinder head cover.
- Install the trim panel on right cylinder head cover.
- Install the holder for air filter housing to front plate.
- Install the hot film mass air flow sensor.
- Install the intake manifold pressure sensor.
- Connect the electrical connector at intake manifold pressure sensor.
- Install the air filter housing bracket to the bulkhead.
- Connect the jump-starting point on air filter housing and place to one side.
- Install air intake hose downstream of air filter on air filter housing.
- Refill the engine cooling system to the correct level.
- Connect the negative battery cable.
- Install the engine hood
These details will help.
Thanks.
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