How to replace Intake Manifold on Chevrolet Corvette?

Complete intake Manifold removal procedure.

In this chapter the intake manifold removal procedure is mentioned for Chevy Corvette car model.

The details with step by step instructions and help diagrams.

Intake Manifold

REMOVAL & INSTALLATION is as follows:----

1. Relieve the fuel system pressure.
2. Drain the cooling system.
3. Remove or disconnect the following:
   
   
   Negative battery cable

   Engine sight covers

   Fuel injector electrical connectors

   Throttle body electrical connectors

   Fuel supply line for the fuel injectors

   Fuel rail

   Brake booster vacuum hose

   Manifold absolute pressure (MAP) sensor

   Evaporative emission (EVAP) valve and tube assembly from the intake manifold assembly

   Intake manifold mounting bolts and fuel rail stop bracket

   Intake manifold and gaskets

To install:

WARNING

Do not reuse the intake manifold gaskets.

1. Install new intake manifold gaskets.
2. Install the intake manifold.
3. Install the fuel rail stop bracket.
4. Apply a 5 mm (0.2 inch) band of threadlocker to the threads of the intake manifold bolts
5. Install the intake manifold bolts and tighten in sequence as follows:
   1. Step 1: Tighten to 44 inch lbs. (5 Nm).
   2. Step 2: Tighten to 89 inch lbs. (10 Nm). 
      
      
      
      Fig. Intake manifold torque sequence
6. Install or connect the following:
   
   
   MAP sensor

   EVAP valve and tube assembly to the intake assembly. Tighten the mounting bolt to 37 ft. lbs. (50 Nm)

   Install the EVAP tubes

   Fuel rail and fuel supply hose

   Brake booster vacuum hose

   Throttle body electrical connectors

   Fuel injector electrical connectors

   Engine sight covers

   Negative battery cable
7. Refill the cooling system to the correct level.
8. Start the engine and check for leaks.

These details will help.

Thanks.           

FOR MORE HELP GO TO: ---

Car repair guide?

http://technoanswers.blogspot.in/2012/03/car-repair-guide.html